Crisp and Golden Mac and Cheese Cakes on the Grill
Turn yesterday's leftover macaroni into today's crispy, golden side dish with this easy wood-fired recipe.
Quick Take: A carbon steel flat top grill insert transforms a standard kettle grill into a versatile outdoor kitchen. Unlike traditional wire grates, the solid surface eliminates flare-ups, provides 100% surface contact for superior searing (the Maillard reaction), and allows you to cook vegetables, eggs, and smash burgers that would typically fall through the gaps. It offers the heat retention of cast iron with the durability and low maintenance of stainless steel.
Most grilling enthusiasts are limited by the design of traditional wire grates. While great for grill marks, standard grates waste approximately 50% of the surface area, resulting in uneven cooking and lost juices. A flat cooktop griddle changes the physics of your grill.
By swapping your grate for a solid carbon steel insert (like the Arteflame), you create a conducive heat surface. This prevents fire from directly touching the food, effectively eliminating the risk of burnt, carcinogenic char caused by flare-ups. Instead, meat cooks in its own juices, enhancing flavor and tenderness.
Pro Tip: Carbon steel is lighter than cast iron and heats up faster. Unlike cast iron, which can crack if dropped, carbon steel is virtually indestructible and improves with age as it develops a non-stick patina.
Use this table to understand why carbon steel is the preferred material for modern open-fire cooking.
| Feature | Standard Wire Grates | Cast Iron Skillet | Carbon Steel Insert |
|---|---|---|---|
| Heat Distribution | Uneven (Hot/Cold spots) | Good, but slow to heat | Excellent & Fast |
| Sear Quality | Lines only (50% contact) | Full surface | Full surface (Restaurant Grade) |
| Versatility | Meats & Large Veggies | Limited by size | Everything (Eggs to Steaks) |
| Maintenance | Difficult to scrape clean | Rusts easily, brittle | Easy scrape, seasons over time |
| Flare-Up Control | None | Total Control | Total Control |
Yes, significantly. The primary reason chefs prefer flat tops is the Maillard Reaction. This is the chemical reaction between amino acids and reducing sugars that gives browned food its distinctive flavor.
On a wire grate, you only achieve this reaction where the metal touches the meat. On a flat cooktop, the entire surface of the steak or burger undergoes this reaction. Furthermore, because the solid surface blocks direct flames, fats and juices sizzle on the steel rather than dripping onto the coals. This creates an aromatic smoke that infuses the food with wood-fired flavor without the bitter taste of burnt grease.

The versatility of a flat top insert allows you to cook complete meals outdoors that were previously impossible on a charcoal grill.
Pro Tip: Create different heat zones on your insert. The center nearest the fire is perfect for high-heat searing, while the outer edges are ideal for slow-roasting vegetables or keeping food warm.
Maintenance is often the biggest pain point for grillers, but carbon steel simplifies the process. It does not require the heavy scrubbing of wire racks.
If the grill sits for long periods and develops surface rust, a quick scrub with steel wool and a re-seasoning with oil brings it back to new condition instantly.
Most manufacturers, including Arteflame, produce inserts specifically designed to fit standard sizes, such as the 18-inch, 22-inch, and 26-inch round kettle grills (like Weber) or Kamado-style ceramic grills.
You can start cooking immediately after the first wash and oiling. However, the deep, black non-stick patina develops progressively over the first few cooks as fats carbonize onto the steel surface.
Yes, carbon steel inserts are designed for both. Hardwood (like oak or hickory) adds better flavor and higher heat, while lump charcoal provides a consistent temperature for longer cooking sessions.