Grilled Reuben Sandwich: Crispy Flat Top Style | Arteflame

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Learn how to make a perfectly grilled Reuben sandwich packed with melty Swiss cheese, tender corned beef, tangy sauerkraut, and smoky grilled flavor. This step-by-step guide brings a homemade twist to the iconic deli favorite.
By Michiel Schuitemaker
Updated on
Grilled Reuben Sandwich: A Flavor-Packed Classic Made Easy

Introduction

There is something truly magical about the scent of buttered rye bread sizzling on a hot grill. It instantly transports me back to my favorite corner deli, but making a Grilled Reuben at home adds a layer of smoky perfection you just can’t buy. When that Swiss cheese finally melts into the tangy sauerkraut and warm corned beef, creating a gooey, savory masterpiece, it feels like the ultimate comfort food hug perfect for a cozy lunch or a hearty dinner.

Why This Recipe is a Keeper

I love this version because taking the sandwich to the grill creates an unbeatable crust that a standard toaster just can't replicate. It is the perfect balance of flavors: salty, sour, creamy, and crunchy all in one bite. Plus, it’s deceptively simple. You get restaurant-quality results in less than 15 minutes with minimal cleanup, making it a fantastic choice for a quick weeknight meal or a relaxed weekend gathering.

Chef's Tips for the Perfect Crisp

  • Drain the Kraut: Moisture is the enemy of a crisp sandwich. Squeeze your sauerkraut in a paper towel or tea towel to remove excess liquid before assembling.
  • Low and Slow: Don't crank the heat too high. A medium heat allows the cheese to melt fully inside before the rye bread burns on the outside.
  • Butter Generously: Ensure the butter reaches the very edges of the bread for an even, golden-brown sear.

Easy Swaps

If you aren't a fan of corned beef, swap it for turkey to make a "Rachel" sandwich. You can also use Russian dressing instead of Thousand Island for a slightly spicier kick, or try sourdough if rye isn't your favorite.

Ingredients

  • 8 slices rye bread
  • 1 pound sliced corned beef
  • 8 slices Swiss cheese
  • 1 cup sauerkraut, drained
  • 1/3 cup Thousand Island dressing
  • 4 tablespoons softened butter

Instructions

Step 1:

  1. Preheat your grill or grill plate to medium heat.
  2. Spread butter on one side of each slice of rye bread.

Step 2:

  1. Place the unbuttered side of four slices on a work surface.
  2. Spread Thousand Island dressing evenly over each slice.

Step 3:

  1. Add two slices of Swiss cheese to each bread slice.
  2. Layer with corned beef and sauerkraut.

Step 4:

  1. Top with the remaining slices of rye bread, buttered side facing outward.
  2. Press gently to secure the sandwich layers.

Step 5:

  1. Place each sandwich on the grill.
  2. Cook until the bread is golden brown and the cheese has melted, about 4–5 minutes per side.

Tips

A grilled Reuben shines when every component is balanced. Keep your sauerkraut well-drained to avoid a soggy sandwich, and don’t rush the grilling—slow, even heat ensures the cheese melts completely without burning the bread. Buttering the outside gives each bite a perfect crisp, while using high-quality corned beef adds richness and depth. If using a hotter grill, monitor closely to prevent scorching and flip gently to keep the layers intact.

  • Press lightly with a spatula for even browning.
  • Warm the corned beef briefly before assembling to help the cheese melt faster.

Variations

This grilled Reuben can be adapted to fit different flavor preferences while maintaining its iconic character. Swap ingredients to create unique versions or tailor the sandwich to dietary needs without losing the signature tangy, melty appeal. These variations offer new twists while keeping the spirit of the classic intact.

  • Turkey Reuben (Rachel): Replace corned beef with sliced turkey.
  • Spicy Reuben: Add sliced pickled jalapeños.
  • Garlic Reuben: Mix roasted garlic into the dressing.
  • Vegetarian Reuben: Use grilled mushrooms instead of meat.
  • Extra-cheesy Reuben: Add a third cheese slice per sandwich.

Best pairings

A grilled Reuben pairs wonderfully with crisp, refreshing sides that balance its richness. The right accompaniments bring out its smoky, savory flavors while adding contrast in texture and brightness. Whether you're planning a full meal or a simple lunch, these options complement the sandwich perfectly and enhance the overall experience.

  • Classic dill pickles for crunchy contrast.
  • Kettle-cooked chips for a salty finish.
  • Coleslaw for cool, creamy texture.
  • Potato soup for a hearty pairing.
  • Amber ale or crisp lager to cut through richness.

Conclusion

A grilled Reuben sandwich delivers timeless comfort with bold, satisfying flavors. From the melty Swiss cheese to the tangy sauerkraut and perfectly crisp rye bread, every layer works together to create a memorable bite. With just a few simple steps, you can bring deli-quality results straight to your grill.

Whether you're serving guests or treating yourself, this grilled Reuben is a reliable favorite that always impresses. Enjoy it fresh off the grill for the best texture and flavor.

Arteflame One Series 40″ — XXL Flat-Top Charcoal Grill & Fire Bowl (Single-Piece CORTEN Body)

This recipe was prepared on the Arteflame One Series 40″ — XXL Flat-Top Charcoal Grill

Experience the Arteflame difference — 1,000°F searing, natural wood-fired flavor, and a wide cooktop with multiple heat zones, all in one beautifully designed grill. Cook everything at once, control every temperature with ease, and elevate every outdoor moment. Discover why Arteflame transforms the way you grill.

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