Smoky Grilled Chile Relleno: Stuffed with Chorizo & Cheese

Introduction

There is something primal and deeply satisfying about the scent of poblano peppers blistering over an open fire. While the traditional Chile Relleno is often battered and deep-fried, preparing this Mexican classic on an Arteflame grill unlocks a completely new dimension of flavor. By roasting the peppers directly on the hot griddle, we bypass the heavy batter, allowing the natural smokiness of the chilies to take center stage. This method not only lightens the dish but also infuses the stuffing—a savory, spicy blend of Mexican chorizo and melting cheese—with that signature wood-fired char that you simply cannot replicate on a stovetop. Whether you are hosting a backyard fiesta or simply craving authentic comfort food, this recipe transforms the humble stuffed pepper into a gourmet grilling experience. It is rustic, messy in the best way possible, and incredibly delicious.

Ingredients

• 6 large Poblano peppers (look for straight, wide peppers for easier stuffing)
• 1 lb Mexican Chorizo (removed from casing)
• 1 medium yellow onion, finely chopped
• 2 cloves garlic, minced
• 2 cups Oaxaca cheese or Monterey Jack, shredded
• 1/2 cup Queso Fresco, crumbled (for garnish)
• 1/4 cup fresh cilantro, chopped
• 1 tbsp vegetable oil or avocado oil (for the grill surface)
• Salt and freshly ground black pepper to taste
• Optional: Mexican crema or sour cream for serving
• Optional: Warm tomato salsa (Ranchero sauce) for serving

Instructions

Step 1: Fire Up the Arteflame

1. Begin by lighting your Arteflame grill. Build a medium-sized fire in the center to establish a good bed of coals.
2. Allow the flat cooktop griddle to heat up for about 15-20 minutes. You want the center ring to be very hot for searing, while the outer edges offer a medium heat perfect for melting cheese and keeping food warm.
3. Lightly oil the cooktop surface with vegetable or avocado oil to prevent sticking.

Step 2: Blister the Poblanos

1. Place the whole poblano peppers near the center of the grill where the heat is highest.
2. Roast them, turning occasionally with tongs, until the skins are blackened and blistered on all sides. This usually takes about 5 to 8 minutes.
3. Once charred, move the peppers to the cooler outer edge of the grill to soften slightly without burning, or place them in a bowl covered with foil for 10 minutes to steam if you prefer to peel the skins off (though keeping the charred skin adds great texture and flavor).

Step 3: Cook the Chorizo Stuffing

1. While the peppers are resting, place the chopped onions on the medium-heat zone of the flat top. Sauté until translucent.
2. Add the Mexican chorizo to the onions. Use a spatula to break the meat apart, mixing it with the onions as it cooks.
3. Add the minced garlic during the last minute of cooking to prevent it from burning.
4. Cook until the chorizo is fully browned and crispy, usually about 8-10 minutes. Move the mixture to a cooler zone to keep warm.

Step 4: Stuff and Melt

1. Carefully make a vertical slit down the side of each poblano pepper. If desired, remove the seeds and membranes for a milder heat, but be careful not to tear the pepper.
2. Stuff each pepper generously with the cooked chorizo and onion mixture.
3. Top the meat filling with a handful of shredded Oaxaca cheese.
4. Place the stuffed peppers back on the grill (indirect heat zone). You can cover them with a basting dome or simply let them sit until the cheese is bubbling and fully melted.
5. Remove from the grill, garnish with crumbled queso fresco and cilantro, and serve immediately.

Tips

Mastering Chile Relleno on the grill comes down to heat management and pepper preparation. If you prefer a more refined texture, steaming the peppers after charring allows you to peel off the thin, papery skin, leaving just the tender flesh. However, for a rustic, cowboy-style meal, leave the charred skins on—they add a fantastic crunch and smoky bitterness that cuts through the rich fat of the chorizo. When stuffing, be gentle; poblanos can be fragile. If a pepper tears, don't worry—just use the cheese as a "glue" to hold it together as it melts. Finally, utilize the different heat zones of your Arteflame. Keep the stuffed peppers on the outer ring to keep the cheese melting slowly without burning the bottoms of the peppers. This ensures the filling is piping hot all the way through.

Variations

The beauty of a stuffed pepper is its versatility. While chorizo and cheese is a classic combination, you can easily adapt this recipe to suit dietary needs or flavor preferences. Here are a few ways to switch it up:

• Vegetarian Delight: Swap the chorizo for a mixture of black beans, corn, and cumin-spiced quinoa.
• Breakfast Relleno: Crack an egg into the pepper on top of the chorizo before adding cheese, and let it cook sunny-side up on the grill.
• Gringo Style: Use seasoned ground beef (picadillo style) with raisins and almonds for a sweet and savory profile.
• Heat Seeker: Leave the seeds inside the poblano and mix diced jalapeños into the cheese stuffing for extra fire.
• Seafood Twist: Stuff with sautéed shrimp and garlic, paired with a creamy white cheese sauce.

Best pairings

To turn these grilled Chile Rellenos into a complete fiesta, you need sides that balance the richness of the cheese and the spice of the chorizo. A fresh, acidic element is key. Serve these alongside:

• Mexican Street Corn (Elote): Grill corn on the cob right next to the peppers, slathered in mayo, cotija, and chili powder.
• Arroz Rojo: Traditional Mexican red rice absorbs the sauce and adds a comforting starch.
• Refried Beans: A classic side that pairs perfectly with the melted cheese.
• Cold Cerveza or Margaritas: A lime-forward margarita or a crisp Mexican lager cuts through the fat and heat perfectly.
• Carne Asada: If serving this as a side dish, it complements a marinated skirt steak beautifully.

Conclusion

Grilled Chile Relleno stuffed with chorizo and cheese is more than just a recipe; it is a celebration of fire and flavor. By moving this dish from the frying pan to the Arteflame grill, you achieve a depth of taste that is impossible to replicate indoors. The contrast between the smoky, slightly spicy pepper, the savory meat, and the gooey, melted cheese is truly irresistible. It is a dish that invites people to gather around the grill, tear off a piece of warm tortilla, and dig in. Give this recipe a try at your next barbecue, and watch it become an instant favorite among your family and friends. Happy grilling!