Hickory Smoked Bratwurst (Indiana Style) | Arteflame

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Discover the authentic taste of the Midwest with this Indiana Hickory Smoked Bratwurst recipe. Learn how to combine a savory beer bath with authentic hickory smoke on your Arteflame grill for the juiciest, most flavorful brats you've ever tasted.
By Michiel Schuitemaker
Updated on

Introduction

There is something magical about the scent of hickory smoke mingling with savory onions on a crisp afternoon. In my home, grilling bratwurst isn't just about feeding a crowd; it is a ritual that signals the start of good times and great company. This recipe elevates the humble tailgate staple into a juicy, snap-perfect bite that brings back memories of Midwestern family reunions. The texture is key here: a crisp, caramelized skin giving way to a tender, flavor-packed interior that only a wood fire can provide.

Why I Love This Method

I adore this recipe because it combines reliability with distinct wood-fired flavor. By using the beer bath technique first, you take the guesswork out of cooking pork; the meat stays incredibly moist and flavorful. Then, utilizing the Arteflame grill allows you to smoke and sear simultaneously. It creates that perfect balance of smokiness and char without the risk of drying out the sausage—a common pitfall with standard gas grills.

Kitchen Wisdom

  • Watch the Heat Zones: The Arteflame cooktop is hottest near the center. Move your veggies and buns to the outer edge to keep them warm without burning while you sear the meat.
  • Keep the Juices In: Never pierce the casing with a fork! Use tongs to handle the brats so all that delicious rendered fat and beer flavor stays inside the sausage.

Simple Swaps

If you prefer to cook without alcohol, simply swap the lager for a robust beef broth or even apple cider for a sweeter, autumnal twist. You can also easily substitute fresh turkey or chicken sausages if you are looking for a lighter option.

Ingredients

The Meat & Marinade

  • 6-8 fresh, high-quality bratwursts (uncooked)
  • 2 cans (12 oz each) of domestic lager or pilsner beer
  • 1 large yellow onion, sliced into thick rings
  • 1 red bell pepper, sliced (optional for color and sweetness)
  • 2 cloves of garlic, smashed
  • 1/2 stick of unsalted butter

For The Smoke & Serve

  • Hickory wood chunks (for the fire)
  • 6-8 sturdy bratwurst buns
  • Stone-ground mustard or spicy brown mustard
  • Sauerkraut (optional garnish)

Instructions

Step 1: Prepare the Arteflame Fire

  1. Start by building a fire in the center of your Arteflame grill. Use charcoal to establish a bed of coals, then add your hickory wood chunks.
  2. Allow the grill to heat up for about 15-20 minutes. You want the center grate to be hot for smoking and the outer flat top griddle to reach a medium-high searing temperature.
  3. Clean the flat top surface with a little oil ensuring it is ready for cooking.

Step 2: The Beer Bath Simmer

  1. Place a heavy-duty heat-safe pot or a disposable aluminum foil pan directly on the flat cooktop surface (or the center grate if you want a faster boil).
  2. Pour in the beer, butter, smashed garlic, and half of the sliced onions.
  3. Once the liquid is simmering, carefully place the fresh bratwursts into the bath.
  4. Let them simmer gently for about 15 minutes. This step cooks the meat through without drying it out and infuses it with the savory beer and onion flavor.

Step 3: Hickory Smoking

  1. Remove the brats from the beer bath using tongs.
  2. Move the brats to the center grill grate directly over the hickory wood fire.
  3. Allow them to smoke for about 5-10 minutes, turning frequently to prevent burning. This is where they pick up that essential Indiana hickory flavor.

Step 4: The Sear and Vegetable Sauté

  1. Move the brats from the center grate onto the flat steel cooktop to finish crispening the skin. You want a deep mahogany brown color.
  2. Simultaneously, place the remaining onions and peppers directly on the flat cooktop. Drizzle with a little oil and season with salt and pepper.
  3. Grill the vegetables until they are caramelized and soft, using the spatula to move them around the heat zones.

Step 5: Assembly and Serving

  1. Lightly toast the buns on the outer edge of the flat top for 1 minute.
  2. Place a hot, smoked brat into each bun.
  3. Top generously with the grilled onions, peppers, and your choice of mustard.
  4. Serve immediately while steaming hot.

Tips

Mastering the Arteflame is all about heat management. When cooking these brats, remember that the flat cooktop is hottest near the center and cooler toward the edges. If your brats are browning too quickly during the sear, simply slide them toward the outer edge to slow down the process without stopping the cooking. Crucially, never pierce the skin of the bratwurst with a fork. Puncturing the casing lets all the flavorful juices and rendered fat escape, leaving you with a dry sausage. Always use long-handled tongs to handle the meat. Regarding the wood, hickory provides a strong, hearty flavor that pairs perfectly with pork, but ensure your wood is dry and seasoned; wet wood produces thick white smoke that can make the food taste bitter rather than smoky.

Variations

While the classic Indiana style relies on onions and mustard, there are several ways to tweak this recipe to suit different palates. You can easily adjust the flavor profile by changing the braising liquid or the toppings. Here are a few popular variations to try on your grill:

  • The Wisconsin Twist: Boil the brats in a dark stout instead of lager and top with a mountain of sauerkraut.
  • Spicy Kick: Add sliced jalapeños to the beer bath and top the finished brat with pepper jack cheese and spicy relish.
  • Bacon-Wrapped: After the beer bath step, wrap each brat in a slice of bacon before smoking and searing on the flat top.
  • BBQ Glazed: Brush the brats with your favorite sweet and smoky BBQ sauce during the final few minutes of searing on the cooktop.
  • The Breakfast Brat: Serve the smoked brat with a fried egg and hash browns cooked directly on the Arteflame griddle.

Best pairings

A hearty hickory-smoked bratwurst deserves sides that can stand up to its bold flavors. In the Midwest, the sides are almost as important as the main course. Since you already have the Arteflame heated up, utilize the flat top to cook your sides alongside the meat. This meal pairs exceptionally well with rustic, comfort-food classics.

  • German Potato Salad: Served warm with a vinegar and bacon dressing.
  • Grilled Corn on the Cob: Roast them on the flat top with butter and chili powder.
  • Creamy Coleslaw: The acidity and crunch cut through the richness of the sausage.
  • Baked Beans: A pot of smoky beans warmed on the edge of the grill.
  • Drink Pairing: An Amber Ale or a crisp Oktoberfest Lager complements the smoke and spices perfectly.

Conclusion

There is no substitute for the flavor profile created by cooking with real wood fire. This Indiana Hickory Smoked Bratwurst recipe leverages the unique design of the Arteflame grill to deliver a texture and taste that standard charcoal or gas grills simply cannot match. By taking the time to simmer the brats in beer before finishing them with a hickory smoke and a high-heat sear, you ensure a perfect bite every single time. It is a recipe that celebrates patience, quality ingredients, and the joy of outdoor cooking. So, fire up the grill, crack open a cold drink, and enjoy the authentic taste of the Midwest with friends and family.

Arteflame Classic 40″ — Round Base Flat-Top Grill & Fire Bowl (CORTEN Steel)

This recipe was prepared on the Arteflame Classic 40″ — Round Base Flat-Top Grill

Experience the Arteflame difference — 1,000°F searing, multiple heat zones, and true wood-fired flavor in one striking grill. Cook everything at once with total temperature control and enjoy a more intentional, elevated outdoor cooking experience. Discover why an Arteflame isn’t just a grill — it transforms the way you cook.

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