Crisp and Golden Mac and Cheese Cakes on the Grill
Turn yesterday's leftover macaroni into today's crispy, golden side dish with this easy wood-fired recipe.
There is nothing quite like the scent of smoky paprika sizzling on a hot griddle to wake up your appetite. This Portuguese Grilled Cheese and Chouriço Toast is the ultimate comfort food—a rustic collision of crunch, spice, and gooey, melted satisfaction. It is the kind of lunch that transports you to a sunny terrace in Lisbon, even if you are just in your own backyard. By preparing this on the Arteflame, you achieve a sear that a standard pan just can't match, creating a sandwich that is memorable from the very first bite.
I adore this recipe because it elevates the humble cheese sandwich into a gourmet experience without adding stress. The secret lies in the fat rendering from the chouriço; it infuses the toasted sourdough with a depth of flavor that butter alone simply cannot achieve. It is savory, slightly spicy, and incredibly satisfying, making it the perfect quick lunch or a crowd-pleasing appetizer for your next BBQ gathering.
If you cannot find authentic Portuguese chouriço, Spanish chorizo or even a spicy pepperoni are decent stand-ins. For the cheese, while São Jorge is traditional, a creamy Havarti or sharp white cheddar melts beautifully and balances the spice perfectly.
Mastering this Portuguese Grilled Cheese comes down to managing your heat and choosing quality ingredients. Because chouriço is already cured and often smoked, you only need to sear it long enough to release its paprika-rich oils; overcooking it can make it tough. When using an Arteflame or similar flat-top grill, utilize the different heat zones to your advantage. Toast the bread on the medium-heat ring so it becomes golden rather than charred, giving the cheese ample time to melt all the way through.
Regarding the bread, opt for a loaf with a dense crumb like sourdough or a rustic white loaf. Airy breads can allow the melted cheese and sausage grease to leak through, making for a messy eating experience. If you cannot find traditional Portuguese São Jorge cheese, which has a sharp, tangy flavor, a creamy Havarti or a mild cheddar makes an excellent substitute that melts beautifully against the spicy meat.
This recipe is a fantastic canvas for culinary creativity. While the traditional combination is hard to beat, adding a few extra ingredients can tailor the flavor profile to your specific preferences. Here are a few ways to mix it up:
To turn this grilled cheese into a complete meal, you need beverages and sides that can stand up to the bold flavors of the chouriço. Since the sandwich is rich and fatty, you want acidic or crisp accompaniments to cleanse the palate. A classic Portuguese choice would be a bowl of Caldo Verde (green soup), turning a simple lunch into a hearty dinner.
The Portuguese Grilled Cheese and Chouriço Toast is a testament to how simple ingredients can come together to create something extraordinary. By using the Arteflame grill, you achieve a texture that is difficult to replicate in a standard frying pan—crispy, smoky, and perfectly melted. It celebrates the bold flavors of Portugal while remaining accessible enough for a quick weekday lunch or a weekend grill session.
Whether you stick to the classic recipe or experiment with the spicy and sweet variations, this sandwich is guaranteed to become a favorite in your grilling rotation. Gather your ingredients, light up the fire, and enjoy the comforting, savory crunch of this ultimate toast.

Experience the difference — sear at 1,000°F, enjoy multiple heat zones, and cook with natural wood-fired flavor on one beautiful grill. Prepare everything at once, manage temperatures with ease, and elevate every outdoor gathering. Discover why an Arteflame transforms the entire grilling experience.
Inspired to Grill?
Love it? Tell us — rate this recipe in 2 seconds. Tap a star below.