Authentic Flame-Grilled Portuguese Chouriço Assado Recipe

Authentic Flame-Grilled Portuguese Chouriço Assado Recipe

Ignite your next barbecue with this traditional Portuguese Chouriço Assado recipe. Learn how to flame-grill this cured sausage to crispy perfection using high-proof alcohol for a smoky, dramatic appetizer that is guaranteed to impress your guests.

There are few appetizers that command attention quite like traditional Portuguese Chouriço Assado. This isn't just a dish; it is a culinary performance that brings the drama of the kitchen right to your backyard grill. Originating from the rustic taverns of Portugal, this method involves flame-grilling a cured, smoky pork sausage over an open alcohol fire, resulting in a skin that is blistered to perfection and an interior that is warm, succulent, and rich with paprika garlic notes. While traditionally done in a clay dish called an assadora, preparing this on your Arteflame grill elevates the experience, adding an extra layer of wood-fired flavor while providing the perfect flat-top surface to finish the slices. It is the ultimate icebreaker for any gathering, combining visual spectacle with mouthwatering authentic flavor.

Ingredients

  • 1 Large Portuguese Chouriço (must be a firm, cured, and smoked sausage—do not substitute with raw Mexican chorizo)
  • 1/2 to 1 Cup High-proof Alcohol (Aguardente is traditional, but Everclear, moonshine, or 100-proof vodka/whiskey work well)

Instructions

Step 1: Prepare the Chouriço

  1. Remove the chouriço from its packaging. If the casing is very thick or artificial, you may remove it, but keeping the natural casing on helps the sausage hold its shape and get crispy.
  2. Place the sausage on a cutting board. Using a sharp knife, make deep slashes across the top of the sausage roughly one inch apart.
  3. Do not slice all the way through; stop about three-quarters of the way down so the sausage remains one whole link. This increases the surface area for the flame to crisp up the meat.

Step 2: Apply the Alcohol

  1. Place the scored chouriço into a fire-safe dish (like a traditional clay pig or a small cast iron skillet) or directly onto a specific section of your Arteflame cooktop if you are managing the liquid carefully.
  2. Pour the high-proof alcohol (Aguardente or substitute) generously over the sausage, ensuring some liquid pools at the bottom of the dish or pan.
  3. Ensure the sausage is well-coated to guarantee an even burn.

Step 3: Ignite the Flame

  1. Using a long-handled match or a grill lighter, carefully ignite the alcohol. Stand back, as the flame can flare up initially.
  2. Let the sausage cook in the direct flame. Use metal tongs to turn the sausage occasionally, ensuring the skin blisters and chars evenly on all sides.
  3. Allow the fire to burn out naturally, which usually takes a few minutes depending on the amount of alcohol used.

Step 4: Finish on the Arteflame

  1. Once the alcohol flame has died down, the sausage should be blackened in spots and hot.
  2. Move the sausage onto the flat steel plancha of your Arteflame grill for a final sear.
  3. Let it sizzle for another 2-3 minutes to ensure the interior is piping hot and the scored edges are irresistibly crunchy.

Step 5: Serve Immediately

  1. Remove the chouriço from the grill.
  2. Slice through the remaining attached sections to separate the pieces.
  3. Serve immediately while hot, ideally with crusty bread to soak up any juices.

Tips

For the best results, the quality of the sausage is paramount. Look for brands that specifically say "Chouriço" rather than "Chorizo," as the Portuguese variety is smoked and fully cooked, whereas the Spanish or Mexican versions can be different in texture or raw. Safety is obviously critical when dealing with open alcohol flames; always perform the lighting step in a well-ventilated area away from low-hanging branches or flammable decorations. If you cannot find Aguardente (Portuguese firewater), 151-proof rum or high-proof whiskey adds a lovely depth of flavor. If you want the skin extra crispy, prick the casing with a fork in several places before cooking to prevent it from bursting and to let the fat render out and fry the exterior.

Variations

While the traditional recipe is starkly simple, you can tweak the flavor profile to suit your palate or the theme of your barbecue. Some chefs prefer to marinate the sausage briefly before lighting it, while others focus on the type of fuel used for the flame. Here are a few ways to mix it up:

  • Whiskey Glaze: Use Bourbon instead of clear spirit for a sweeter, oaky finish on the meat.
  • Herbal Infusion: Add a sprig of fresh rosemary or thyme into the alcohol pool before lighting for an aromatic scent.
  • Spicy Kick: Rub the inside of the scores with a pinch of crushed red pepper flakes or piri-piri sauce before grilling.
  • Cider Twist: For a less aggressive burn, mix high-proof alcohol with a splash of dry hard cider (cooking time may increase).
  • Honey Drizzle: Drizzle a tiny amount of honey over the sausage right as the flame dies down for a caramelized, sweet-and-savory crust.

Best pairings

Portuguese Chouriço Assado is intense, salty, and smoky, so it requires pairings that can stand up to its bold profile without overpowering it. The most classic accompaniment is a loaf of rustic, crusty bread (like Portuguese Papo-seco or a sourdough) to dip in the rendered fat and oil. A platter of olives and pickles provides a necessary acidic contrast to cut through the richness of the pork. For cheese, a soft, buttery cheese like Queijo da Serra or a sharp Manchego works beautifully. When it comes to beverages, a full-bodied red wine from the Douro or Alentejo regions of Portugal is the traditional choice, but an ice-cold pilsner beer or a crisp Vinho Verde also offers a refreshing balance to the heat of the dish.

Conclusion

Mastering Portuguese Chouriço Assado on your Arteflame is about more than just cooking a sausage; it is about embracing a vibrant cultural tradition that celebrates fire, flavor, and community. The combination of the dramatic open flame and the precision searing of the grill creates a texture that is impossible to replicate in a standard oven. The skin cracks and crunches, while the inside remains tender and bursting with smoky paprika goodness. Whether you serve it as a starter to a larger feast or as a standalone snack with drinks, this recipe is a surefire way to elevate your grilling repertoire and transport your guests straight to the sunny coast of Portugal.

Arteflame Classic 40″ — Storage Base Flat-Top Grill & Fire Bowl (CORTEN Steel)

This recipe was prepared on the Arteflame Classic 40″ — Storage Base Flat-Top Grill

Experience the Arteflame difference — 1,000°F searing, true wood-fired flavor, and a wide cooktop with multiple heat zones all in one beautiful grill. Cook everything at once, control every temperature with ease, and transform every outdoor gathering. Discover how Arteflame elevates the art of grilling.

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