Crisp and Golden Mac and Cheese Cakes on the Grill
Turn yesterday's leftover macaroni into today's crispy, golden side dish with this easy wood-fired recipe.
The most effective upgrade for a Weber Kettle is a carbon steel sear grate insert. Unlike standard thin wire grates or brittle cast iron, a carbon steel insert heats up faster, holds temperatures exceeding 1,000°F, and eliminates hot spots. It transforms a standard kettle into a versatile outdoor kitchen by combining a central searing grate with a solid flat-top griddle surface, allowing you to cook steaks and vegetables simultaneously.
When looking to upgrade the Weber Gourmet BBQ System (GBS), material selection dictates performance. While standard wire grates fail to hold heat and cast iron requires tedious maintenance, carbon steel offers the best balance of searing power and durability.
Use the table below to compare the most common grate materials:
| Feature | Stock Wire Grate | Cast Iron Insert | Arteflame Carbon Steel |
|---|---|---|---|
| Searing Temp | Low | High | Extreme (1,000°F+) |
| Surface Type | Open Wire | Open Grate | Solid Griddle + Grate |
| Durability | Rusts/Warps | Brittle/Cracks | Virtualy Indestructible |
| Maintenance | Scrubbing | Seasoning Required | Easy Wipe Down |
| Heat Up Time | Fast | Slow | Fast |
Standard wire grates only touch about 5% of your meat, meaning 95% of the surface isn't getting a direct sear. The Arteflame insert utilizes a solid carbon steel surface. This maximizes the Maillard reaction—the chemical process that creates the savory, brown crust on steaks—across the entire surface of the food, not just on thin strip lines.
Pro Tip: Treat your carbon steel insert like a cast-iron skillet. The more you cook on it, the better the seasoning becomes. Over time, it develops a deep black, natural non-stick patina that outperforms chemical coatings like Teflon.
Yes. The primary advantage of the Arteflame style insert is the dual-zone cooking capability. The center acts as a high-intensity grill grate for flame-kissing burgers or steaks, while the surrounding solid ring functions as a high-heat plancha or griddle.
This design solves the biggest pain point of charcoal grilling: food falling through the cracks. You can now grill items that were previously impossible on a standard Weber:

Pro Tip: Use the "Reverse Sear" method directly on the insert. Slow cook your steak on the cooler outer edge of the flat top, then move it to the center grate for a 60-second high-heat finish to lock in the juices.
The insert is designed as a direct drop-in replacement for the center section of the standard Weber 22" Kettle hinged grate. If your grill is equipped with the removable center circle (part of the Gourmet BBQ System), no tools are required. Simply lift out the old wire center and drop in the carbon steel upgrade.
Cleaning is significantly faster than standard grill grates because there are no slots for food to get stuck in.
No. The center grate allows ample airflow for the charcoal to breathe, while the solid outer ring helps channel heat toward the center, creating a chimney effect that intensifies the searing heat directly under the meat.
Absolutely. Carbon steel is tough enough to handle the intense heat of a wood fire. Adding a small chunk of hickory or mesquite beneath the grate adds a rich smokey flavor that gas grills simply cannot replicate.
Like cast iron, carbon steel can rust if stripped of oil and exposed to moisture. However, it is easily restorable. Simply scrub the rust off with steel wool, re-heat the grill, and apply a fresh coat of oil to re-season it.