Crisp and Golden Mac and Cheese Cakes on the Grill
Turn yesterday's leftover macaroni into today's crispy, golden side dish with this easy wood-fired recipe.
To grill chicken thighs evenly, the secret lies in managing thickness and heat contact. Flatten boneless thighs to a uniform thickness before cooking, or utilize a two-zone fire for bone-in cuts. Sear the skin side down on high heat (400°F+) for 2-3 minutes to render fat, then move the chicken to a medium-heat zone to finish cooking. Using a flat-top surface (plancha) is superior to grates, as it provides 100% surface contact for a consistent, golden-brown crust without the flare-ups that cause uneven burning.
The biggest challenge with grilling chicken thighs is their irregular shape and high fat content. Traditional grill grates leave gaps where heat escapes, leading to charred strips and undercooked centers. A solid flat-top surface solves this by conducting heat across the entire surface of the meat.
Here is how a flat-top grill compares to traditional grates for dark meat chicken:
| Feature | Traditional Grates | Flat Top Griddle (Arteflame) |
|---|---|---|
| Heat Contact | Uneven (Grill marks only) | 100% Surface Contact |
| Fat Rendering | Drips away (causes flare-ups) | Fries the meat in its own juices |
| Skin Texture | Often burns before crisping | Uniformly crispy (Maillard reaction) |
| Cooking Control | Difficult (Flare-ups common) | Precise (Temperature zones) |
Preparation is just as important as the grilling process. Because chicken thighs naturally have one thick end and one thin end, they cook at different rates if left untouched.
If you are using boneless, skinless thighs, cover them with plastic wrap and use a meat mallet or a heavy skillet to pound them to an even thickness—about half an inch. This ensures every bite cooks at the exact same speed.
Moisture is the enemy of a good sear. Pat the chicken thoroughly dry with paper towels. Ideally, salt the chicken and let it sit uncovered in the fridge for 4 hours prior to grilling. This draws out surface moisture and results in significantly crispier skin.
Pro Tip: Don't stop at 165°F. Unlike chicken breasts, thighs contain collagen and connective tissue. Cooking them to an internal temperature of 175°F to 180°F allows this tissue to break down into gelatin, creating a much more tender, juicy bite without drying out the meat.
Using the heat zones on your Arteflame or flat top grill is critical for avoiding burnt skin.
Pro Tip: Avoid moving the chicken too early. If the meat sticks to the flat top, it isn't ready to flip. Wait another 30 seconds for the proteins to sear and release naturally.
Boneless thighs typically take 8–10 minutes total (4–5 minutes per side) on medium-high heat. Bone-in thighs require more time, usually 25–30 minutes, utilizing a combination of direct searing and indirect heat to cook through near the bone.
Rubbery chicken thighs are usually undercooked. While safe to eat at 165°F, dark meat has connective tissue that needs higher heat (around 175°F–180°F) to break down and become tender.
Yes, always start skin-side down. This renders the fat immediately, crisps the skin, and protects the meat from drying out while the bulk of the cooking occurs.
It is not recommended. Grilling frozen meat leads to uneven cooking—the outside will char before the inside is safe to eat. Always thaw completely in the refrigerator before grilling.